New Generation 4 AI Robot Enters Volume Production
Circus finalized the serial production setup for the Generation 4 CA-1 robot. This milestone confirmed readiness to begin full-scale production with precision and confidence.
April 1, 2025
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05
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April was a pivotal month, marked by the culmination of months of engineering rigor: finalizing our Bill of Materials (BOM) and technical drawings which marked readiness for serial production of a new CA-1 generation 4 model.
Highlights
- Completed and validated a comprehensive BOM covering every part required for serial production—ensuring no detail was left to chance.
- Executed system-level software testing, verifying mechanical fit, performance under stress, and compliance with global safety standards.
- Delivered all final design documentation, ready for seamless handover to the production floor.
- 3 Core components design released, prototype built completed in Celestica USA and Malaysia site, successfully delivered to Circus.
- Circus group introduced the first Generation 4 CA-1 with new serial production design intent in Munich.
- 3244 line items in BOM released with total part count at 33922.
- 1150 drawings released and approved by Circus group.
- 1124 quotations and POs being processed within the supply chain team.
- CA-1 is ready for serial production.
Why This Matters
By locking down every detail, we’re eliminating potential risks and ensuring production readiness. It’s a reflection of our unwavering commitment to delivering the best possible product, on time and at scale.